CWDM System Testing Process

With the explosion of CWDM, it is very necessary to formulate a basic testing procedure to certifying and troubleshooting CWDM networks during installation and maintenance. Today, one of the most commonly available test methods is the use of an OTDR or power source and meter, which is capable of testing the most commonly wavelengths, 1310, 1490, 1550 and 1625nm.

This article here is based on the pre-connectorized plug and play CWDM systems that allow for connecting to test equipment in the field:

In the multiplexing module of a pre-connectorized CWDM system, wavelengths are added to the network through the filters and transmitted through the common port. The transmitted wavelengths enter the COM port in the de-multiplexing module and are dropped. All other wavelengths present at the MUX/DeMux module are went through the express port.

Most of today’s OTDRs have expanded capability for testing wavelengths in addition to 1310 and 1550 nm. The OTDR allows partial testing of such system offered in test equipment source. The OTDR allows partial testing of these systems by using the flexibility of pre-connectorized solutions. This is done by switching connections within the CWDM field terminal to allow for testing portions of the non-1310/1550 nm optical paths.

To test the 1310nm, the first step is to test the downstream portion of a system at 1310 nm by connecting the OTDR to the 1310 nm input on the CWDM MUX located at the headend. Then switch the test leads over the the upstream side and repeat. Test method is the same for both the downstream and upstream paths.

1550 nm testing is performed similarly by switching the test leads to the 1550nm ports. If additional wavelengths are present, you need to follow the procedures below:

Using the 1550 nm test wavelength, switch the OTDR connection to the 1550 nm input port on the headend MUX. Have a technician stationed at the field terminal connect the drop cable leg connectors for the 1570 nm customer to the 1550 nm port on the Mux/demux device. What should be noted is that in a play and plug solution this should not require repositioning where the drop cable passes through the OSP terminal. Test the downstream 1570 nm passive link at 1550 nm, and then repeat for the 1570 nm upstream side. When testing is complete, have the technician switch the connections for the 1570 nm drop back to the 1570 nm ports on the field MUX/DeMUX device as shown in Figure 6. Repeat this process for the 1590 nm, 1610 nm drop cables and other wavelengths present. Finally, test the 1550 nm path normally with the 1550 nm drop cable connected to the 1550nm MUX/DeMUX ports.

Since the OTDRs is able to test at 1490 or 1625 nm, the drop cables under test could be connected to the EXP port of the module and tested at 1490 or 1625 nm respective wavelength, without having to connect each to the 1550 nm port. Otherwise the procedure is the same.

As CWDM network become more and more common the data they carrying has also become critical. The procedure introduced here allows for testing modular pre-connectorized CWDM systems with standard optical test equipments. Relative channel power can be measured with a wide-band fiber optic power meter at the filter outputs or at other points in the network with the aid of a wavelength selective test device or with an optical spectrum analyzer.

Active and Passive Twinax SFP+ Cable

Twinax cable is a type of cable similar to coaxial cable. The difference is that there are two inner conductors other than on in coaxial cable. This kind of cable is commonly used for very short range high speed differential signaling applications.

Currently there is a copper 10 Gigabit Ethernet cables which comes in either an active or passive Twinax cable assembly and connects directly into an SFP+ housing. SFP+ cable is a twinax cable with SFP+ connector at each end. An active twinax cable has active electronic components in the SFP+ housing to improve the 10 Gig Ethernet signals quality. A passive SFP+ twinax cable is just a direct attach cable and contains no active components to boost signal.

SFP+ Direct Attach Passive Copper cable is suitable for very short distances. They are rated for a range up to 5m and provide a good working solution at a great cost. When the distance between connection points exceed 5m. It is highly recommended to use active cable to ensure signals are transmit all the way through. 5m as the boundary is not absolute, as it may vary from vendor to vendor. For example, FiberStore 10G SFP+ passive cable can be the optimum solution for 10G Ethernet reaches up to 12M.

Except the transmission length, there is indeed no visual difference between active and copper SFP+ twinax cable. SFP+ connectors are the same and the cable jackets are also identical. Most manufactures including FiberStore will have some sort of marking on the cable connector head which will identify the cable as active or passive. But it is also not simply to tell by just looking at it.

The major applications of SFP+ twinax cable are working with network hardware with SFP+ slot. Fiberscope SFP+ cables can be compatible with major brands such as Cisco, HPL, Juniper, Extreme, H3C etc. This type of connection is able to transmit at 10 Gigabit/second full duplex speeds over 12 meter distances. What’s more, this setup also offers 15 to 25 times lower transceiver latency than current 10GBASE-T Cat6/CAT6a/Cat7 cabling systems.

CWDM Technology VS DWDM Technology

WDM is a technology that is achieved using a multiplexer to combine wavelengths traveling through different fibers into a single fiber. The space between the individual wavelengths transmitted through the same fiber are the basis for differentiating the CWDM and DWDM.

CWDM- Coarse wavelength division multiplexing. WDM systems with fewer than eight active wavelengths per fiber. DWDM – Dense wavelength division multiplexing. WDM systems with more than eight active wavelengths per fiber.

CWDM is defined by wavelengths. DWDM is defined in terms of frequencies. DWDM’s tighter wavelength spacing fit more channels onto a single fiber, but cost more to implement and operate. CWDM match the basic capacities of DWDM but at lower capacity and lower cost. CWDM enable carriers to respond flexibly to divers customers needs in metropolitan regions where fiber may be at a premium. The point and purpose of CWDM is short-range communications. It uses wide-range frequencies and spreads wavelengths far apart from each other. DWDM is designed for long-haul transmission where wavelengths are packed tightly together. Vendors have found various techniques for cramming 32, 64, or 128 wavelengths into a fiber. DWDM system is boosted by Erbium-Doped Fiber Amplifier, so that to work over thousands of kilometers for high-speed communications.

Hardware Cost
The cost difference between CWDM and DWDM systems can be attributed to hardware and operational costs. Despite the superiority in terms of cost of DWDM laser with respect to the CWDM DFB laser chilled provide cost effective solutions for long haul and metro rings large capacity demanding. In both applications, the cost of DWDM system is set off by the large number of customers who use this system. Except for encapsulation, the DWDM laser for stabilizing the temperature with a cooler and a thermistor, it is more costly than an uncooled laser coaxial CWDM.

Power Consumption
The energy requirements for DWDM are significantly higher. For example:DWDM laser temperature stabilized through coolers integrated modules encapsulation, These devices together with the associated PIN and the control circuit consumes approximately 4 W of power per wavelength monitor. However, an uncooled CWDM laser transmitter consumers about 0.5w. The transmitter of 8 channel CWDM system consume about 4W of power, while the same functionality in a DWDM system can consume up to 30W. As the number of wavelengths in DWDM systems with increased transmission speed, power and thermal management associated with them becomes a critical issue for the designers.

Because DWDM doesn’t span long distance as its light signal isn’t amplified, which keeps costs down but also limits maximum propagation distances. Manufacturers may cite working ranges of 50 to 80 kilometers, and by signal amplifiers to achieve 160 kilometer. CWDM supports fewer channels and that may be adequate for carrier who would like to start small but expand later when demand increases.

Overview of Miller Fiber Optic Stripper

Miller is a diversified global company specialized in high-tech products in development. It’s diverse business involves in welding, cable & wire tools, winery, furniture and even textile. Miller Cable & wireless tools are very famous fiber optic tools that feature top technology and perfect performance.

FiberStore, as the major global fiber optic tools provider, is proud to become the agent for the original Miller fiber optic tools. Our Miller fiber optic tools include fiber scribers, cable Strippers, cutting tools and Kevlar shears.

A precise stripper is utilized to remove the buffer coating of the fiber itself for termination. There are three types of fiber strippers available, known as the Miller Stripper, No-Nik and Micro-Strip. These three can work equally well, and most techs choose the one they are most acquainted with. The Miller striper is used on the left thus has the disadvantage of being “right-handed”, Which is considered to be the most rugged. The No-Nik is careful with the fiber but requires careful cleaning. Check out the original Miller Fiber optic stripper features:

Miller Fiber Optic Stripper FO 103-D-250
New Dual holes models offer he same quality of our standard FO 103-S fiber tool coupled with a second hole
FO 103-D-250: Second hole for stripping 900 micron tight buffer down to 250 micron buffer coating and standard 125 micron fiber stripping (250 micron removal to 125 micron) – allows longer
Stripping lengths without damaging the fiber
Easy-to-read stripping diagrams imprinted on handles
Made in the U.S.A.
Length: 5.375 in (137mm)
Weight: 2.5 oz (71g)

Miller Fiber Optic Stripper FO 103-T-250-J
New three-hole model performs all common fiber stripping functions in one compact tool….
Hole for removal of 2 to 3 mm fiber jackets
Remove 900 tight buffer to 250 micron buffer coating
Standard 250 to 125 micron stripping
Same consistent quality and features found in our standard FO 103-S tool
Made in the U.S.A.
Length: 5.375 in (137mm)
Weight: 2.5 oz (71g)

Miller FO 103-S Fiber Optic Stripper
For stripping 250 micron buffer coating from 125 micron optical fiber
Precision diameter hole & V-opening in blade allow for accurate buffer coating removal
NEW pivot pin, spring and precision handles enhances tool functionality and durability
Factory set, requires no adjustment
Prevents scratching or nicking of optical fiber
All cutting surfaces are precision formed, hardened, tempered and ground assuring precise buffer removal
Made in the U.S.A.
Length: 5.375 in (136.53mm)
Weight: 2.5 oz (71g)

Miller Fiber Optic Stripper CFS-2
For stripping 250 micron buffer coating to expose 125 micron cladding fiber
Second hole for stripping 2-3mm fiber jackets
140 µm diameter hole and V-opening in blade allows removal of 250 micron buffer coating from 125 micron fiber
Pre-set at the factory – no adjustments needed
Will not scratch or nick glass fiber
All stripping surfaces are manufactured to precise tolerances to assure clean, smooth strips
Comfort-grip, ergonomic handles
Lock to hold tool closed when it is not in use
Length 6.43 in (165.00mm)
Weight 4.17 ounces (119.0g)

Most strippers are “sized” for the fiber coatings to be removed. So ensure you have the proper stripper for the fiber being stripped. Whichever stripper is used. Care must be taken to not nick the Fiber during the stripping process as it can cause cracks that may lead to fiber failure sometime in the future. Strippers require careful cleaning and immediate replacement if they become damaged or worn.

Strippers are sized for the fiber coatings to be removed. So ensure you have the proper stripper for the fibers to be stripped. Whichever stripper is used, you must take care to not nick the fiber during the stripping process as it can cause cracks that may lead to fiber failure sometime in the future. FiberStore.com supplies various of high quality fiber optic tools individually or in kits, most of the price is extremely cheap, even the fiber optic tool kit price is with attractive discount rate.

Fiber Optical Multiplexers Catalog Introduction of FiberStore

FiberStore is a company that have rich experience in producing and developing fiber optic multiplexer systems, and have several successful commercial product lines for video/data multiplexing in Remotely Operated Vehicles (ROVs). FiberStore optical multiplexers are designed to provide reliable fiber optic transmission of video, audio and data signals in the demanding subsea applications, robust defense systems and other platforms operating in a harsh environments.

Fiber multiplexer is powerful communications equipment. They allow mixing of T1/E1, Ethernet, POTS ports (FXO or FXS) and serial datacom interfaces such as V.35, RS-232, X.21 etc. Together on a single circuit of fiber optic, so that fiber is saved and higher density and capacity networks can be put together. FiberStore multiplexers are supported by industry leadership in fiber optic development, including optical sensors, telemetry systems, connector design, ruggedized optics, and the widest selection of Fiber Optic Rotary Joints (FORJs). All of these fiber optic multiplexers supports remote management and have optional service line ports. Capacity starts with 4T1 or E1 interfaces on low entry models and goes up to 63T1Ss or E1s together on a single strand of fiber optic cable.

Typical optical multiplexers are Video & Data & Audio Multiplexers, PDH Multiplexer. Custom solutions provide support for additional signal formats or unique combinations of standard protocols. Application specific products can be also customized to reduce size or cost, optimize packaging, extend environmental performance, and integrate more directly with other equipment.

Video Multiplexers
Video multiplexer is used to encodes the multi channel video signals and convert them to optical signals to transmit on optical fibers. It handles several video signals simultaneously and it can also provide simultaneous playback features. With the video multiplexer, you can record the combined signal on your VCR or wherever else you want to record.

Video & Data Multiplexers
FiberStore video & data multiplexers provide high reliable fiber optic transmission of video and data signals in demanding environments. A wide range of supported video and data formats ensure the flexibility needed for easy system configuration. Individual data channels can be mixed and matched with a variety of plug-in interface modules. Advanced optical multiplexing (CWDM, DWDM) enables system expansion to 32 video and 256 data channels as well as additional high data rate signal such as HD-SDI, ECL for advanced sonars, and Gigabit Ethernet.

Video & Audio Multiplexers
Video and audio multiplexer combines digital video with digital audio from the embedded signals. It has optional remote monitoring capabilities so that operation can be monitored remotely. Video & Audio Multiplexer is widely used in security monitoring and control, high way, electronic police, automation, intelligent residential districts and so on.

Video & Data & Audio Multiplexers
Video/data/audio multiplexers are designed for users to convert, integrate, groom and multiple video/audio/data streams effortlessly. These multiplexers can transmit and extend a maximum of video, audio and data over fiber cables up to a few tens of kilometer. They are ideal for applications like Broadcast/Studio, CCTV audio and professional AV applications.

FiberStore now offer a full range of multiplexer products, from single channel media converters for Ethernet and HD-SDI to multi-channel CWDM and DWDM multiplexer supporting 16 or more video lines, 128 serial data channels, multiple digital I/O, plus 10/100/100M Ethernet and high bandwidth sonar interfaces, all on a single optical fiber.